ISO & UL Certified


 PCB + Components + PCB Assembly + Box Build Assembly Services

Delivering precision-engineered PCB assembly solutions with advanced SMT capabilities, industry-leading quality control, and rapid prototyping services.



NO MOQ ANY Quantity Available

Prototype, Small to Medium, Mass Production

Quick Response Within 24 hours

Professional Engineering Service

Factory Price, Help to Save Cost

First Sample Confirmation before Production

Photoes & Videos Provided to Confirm before Shipping

Strong Cooperated Forwarder Agent to Save Shipping Cost

High Quality

PCB 100% E-test

PCBA AOI, X-Ray Test

100% Original Components as per BOM list

What We Do?

PCB Assembly

SMT Assembly

DIP Assembly

Hand Solder Assembly / Cable Soldering

AOI & X-Ray Test

    PCB Manufacturing

    • FR-4 / Aluminum Base / Copper Base PCB
    • 1~20 layers PCB
    • Professional Engineering Support

    Electronic Manufacturing Service

    • Chip Programming
    • Functional Test
    • Cable Soldering
    • Final Box Build Assembly
    • Customized Packing

    Capabilities

    Comprehensive Electronics Manufacturing Solutions

    PCB Assembly Quality Control

    DFM (Design For Manufacture) before production
    Electrical Test (E-test)
    AOI (Automated Optical Inspection)
    ICT (In-circuit Test)
    FCT (Functional Test)
    X-ray inspection
    Bespoke test as per customer’s requirement

    Supported Assembly Types

    Surface Mount (SMT)
    Thru-hole
    Dual In-line Package(DIP)
    Mixed Technology (SMT/Thru-hole)
    Single or double sided Rigid placement
    Flex PCB and Rigid-flex PCB Assembly
    High pin count press fit capable

    PCB Board Dimensions Available

    Largest size: 20” x 28″
    Smallest size: 0.2″ x 0.2″

    Lead Time

    Quick turn as customer’s requirement
    Prototype: 1 week
    Mass production: 2-4 weeks

    Volume

    Prototype
    No minimum order quantity(MOQ)
    Small batch production
    Mass production

    Service Capabilities

    Mechanical Assembly
    Silicone Rubber Assembly
    Metal Parts Assembly
    Electromechanical Assembly
    Box Build Assembly
    IC Programming
    Conformal coating
    Cable and Wire Harness Assembly
    IPC-A-610 Class 3 available
    Repair/Rework services

    Parts Sourcing


    Partial Turnke
    Kitted/Consigned
    Turnkey PCB Components sourcing

    Supported SMT components packaging types

    Cut Tape
    Full Reel
    Partial Reel
    Tray
    Tube (preferred a whole tube)

    Necessary Files for PCB assembly

    Assembly Drawings
    Bill Of Materials
    Gerber File
    NC Drill File
    Other fabrication and assembly drawing
    Pick and Place File

    PCB Types

    Rigid, Flex and Rigid-Flex
    Blind / Buried Vias, Micro Vias, Any-Layer HDI
    Aluminum based, Copper based
    IC Substrate PCB
    Impedance Control
    Via In Pad, Conductive & Non Conductive
    Microwave & RF
    Backplane, back drill
    Heavy Copper 20 oz

    Supported Types of PCB Material

    Rigid: Standard FR4, High TG FR4, Halogen free FR4, High Speed FR4, CEM 3, CEM 1

    Flexible Materials: Polyimide (PI), Polyester (PET), Dupont Pyralux AP/TK series, Panasonic “FELIOS” series

    Metal based: Aluminum based, Copper based, special alloys based Laird 1KA04,1KA06, Bergquist MP06503, HT0450

    Microwave & RF: Rogers RO4350, RO4003, RO3003, RT/duroid, Arlon 85N, 33N, Nelco N4000-13, Panasonic Megtron 4, Megtron 6, Taconic RF35, TUC TU872, EMC EM827

    PCB Surface Treatment

    HAL
    Pb-Free HAL
    Immersion Gold (ENIG)
    ENEPIG
    OSP
    Carbon ink
    Hard Gold Plating
    Soft Gold
    Selective Finishes
    Immersion Silver
    Immersion Tin

    Online Tool

    Helpful Tools for Your PCB Assembly Projects

    Cost Calculator

    Get instant PCB assembly cost estimates

    BOM Template

    Download our standardized BOM template

    Lead Time Calculator

    Calculate production lead times

    We served 15+ years

    Our comprehensive suite of professional services caters to a diverse clientele, ranging from industrial entities to spare time hardware developers.

    5000+

    Successful Projects Delivered

    500+

    Satisfied Clients Worldwide

    15+

    Years of Experience

    Certifications &Industry Standards

    ISO 9001:2015

    Quality Management System Certification

    ISO 14001:2015

    Environmental Management System

    UL

    Certified

    IPC-A-610

    Acceptability of Electronic Assemblies

    ROHS-Lead free

    PCB Product Certification

    ROHS-OSP

    OSP PCB Product certification

    What Our Clients Say

    “Outstanding quality and reliability. Their attention to detail in PCB assembly is exceptional.”

    JS

    John Smith

    Senior Hardware Engineer

    Tech Innovations Inc.

    “Fast turnaround times without compromising on quality. A trusted partner for our PCB needs.”

    SC

    Sarah Chen

    Production Manager

    Smart Devices Co.

    “Their expertise in complex PCB assemblies has been crucial to our product development.”

    MB

    Michael Brown

    CTO

    IoT Solutions Ltd.

    FAQ

    PCB&Assembly Frequent Asked Questions

    What are the key parameters that characterize a PCB?

    Layers: The number of copper layers in a multilayer board.
    Thickness: Total thickness of the board.
    Aspect Ratio: Ratio of total thickness to minimum trace/space width.
    Pitch: Center-to-center spacing between pins or traces.
    Track/Trace: Conducting copper circuit between nodes.
    Space: Gap between adjacent traces on a layer.

    What are the common PCB manufacturing processes?

    Photolithography: Transferring circuit patterns onto copper foil.
    Copper Plating: Electrochemical process to deposit copper on the substrate.
    Etching: Removing unwanted copper to leave the desired circuit pattern.
    Drilling: Creating holes for component leads or for internal connections.

    What are the applications of PCBs in various industries?

    PCBs are used in consumer electronics, industrial equipment, medical devices, automotive systems, and military applications. They are essential in devices like smartphones, laptops, medical monitors, engine management systems, and communication equipment.

    What are the trends in the PCB industry?

    The industry is moving towards higher density interconnects (HDI), flexible and rigid-flex PCBs, and the use of advanced materials like high Tg FR-4. There is also a growing focus on miniaturization and the integration of smart technology in PCB manufacturing.

    What is the role of PCBs in the Internet of Things (IoT)?

    PCBs play a critical role in IoT by enabling the seamless integration of electronic components in interconnected devices. They are used in smart home devices, wearables, and industrial sensors, among others.

    What is PCB Assembly?

    PCB Assembly is the process of populating a bare PCB with electronic components to create a functional electronic assembly.

    What are the common PCB Assembly technologies?

    SMT (Surface Mount Technology): Soldering small components directly to pads.
    Through-hole: Leaded components inserted into plated holes before soldering.
    Pick-and-place: Automated machine placing surface mount parts onto pads.
    Reflow: Soldering SMT parts by heating the entire board above liquidus temperature.

    How is the quality of PCB Assembly ensured?

    Quality is ensured through various testing methods including flying probe, bed-of-nails, boundary scan, ICT (In-Circuit Test), and functional testing.

    What are the challenges in PCB Assembly?

    Challenges include maintaining cleanliness, ensuring proper solder joint formation, managing component placement accuracy, and dealing with ever-decreasing component sizes.

    How does the choice of components affect PCB Assembly quality?

    The quality of components directly impacts the assembly’s overall quality. It’s essential to choose components that meet industrial standards and are suitable for the intended application.

    What are the future trends in PCB Assembly?

    Trends include the use of special processes for complex assemblies, the growth of common craft due to SMT efficiency, and an increase in the demand for electromechanical components in advanced technologies.These FAQs provide a comprehensive overview of the circuit board and PCB Assembly industries, covering terminology, history, applications, manufacturing processes, quality control, and industry trend.

    What is the role of automation in PCB Assembly?

    Automation plays a crucial role in increasing efficiency, reducing errors, and meeting the demands of high-volume production. Automated pick and place machines and solder paste printers are essential tools in modern PCB Assembly.

    How can I submit a Request for a Quote(RFQ)?

    Please send your inquiry to our marketing department email directly:
    [email protected]

    Or you may visit our sales team page and contact our salesperson:
    https://www.pcbassemblymfg.com/contact-us/

    We are a trusted PCB Assembly manufacturer in China, supplying outstanding products with competitive pricing.

    Can you deliver the products to our location?

    Yes. We can deliver our PCB&assembly products to your location by logistics (UPS, FedEx, or DHL), by air or sea.
    Please follow this web link about our shipping policy:
    https://www.pcbassemblymfg.com/shipping-policy/

    Is Suntop UL certified?

    Yes, Suntop is UL certified, please contact our service team for more details:
    [email protected]

    Can you assistant on engineering?

    With 15+ years of expertise in the PCB industry in China, our seasoned engineers specialize in evaluating current PCB designs and guiding the creation of new ones. We focus on Design for Manufacturability (DFM) to enhance production efficiency, reduce expenses, and expedite the product launch process.

    How long will it take for manufacturing?

    As a leading PCB Assembly manufacturer in China, we pride ourselves on our efficient production timelines:
    PCB: 3-10 working days;
    PCB assemby: 2-4 weeks;
    Full turnkey electronics assembly: 4-6 weeks.
    These lead times are subject to factors such as material and component availability, specific requirements, and the intricacy of the project.

    What information do I need to offer for a full turnkey assembly?

    Full data pack(including Gerber files, BOM list, assembly instructions etc.) is necessary.
    Freely to reach us:
    [email protected]

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